计算机科学 ›› 2021, Vol. 48 ›› Issue (11A): 648-654.doi: 10.11896/jsjkx.210100161

• 交叉& 应用 • 上一篇    下一篇

基于卷积神经网络和声振图像的磁瓦内部缺陷检测

刘鑫1, 黄沁元1,2, 李强1, 冉茂霞1, 周颖1, 杨天1   

  1. 1 四川轻化工大学自动化与信息工程学院 四川 自贡643000
    2 人工智能四川省重点实验室 四川 自贡643000
  • 出版日期:2021-11-10 发布日期:2021-11-12
  • 通讯作者: 黄沁元(qyhuang@suse.edu.cn)
  • 作者简介:lx19502@163.com
  • 基金资助:
    国家自然科学基金项目(61701330)

Fault Detection for Arc Magnet Based on Convolutional Neural Network and Acoustic VibrationImage

LIU Xin1, HUANG Qin-yuan1,2, LI Qiang1, RAN Mao-xia1, ZHOU Ying1, YANG Tian1   

  1. 1 School of Automation and Information Engineering,Sichuan University of Science & Engineering,Zigong,Sichuan 643000,China
    2 Artificial Intelligence Key Laboratory of Sichuan Province,Zigong,Sichuan 643000,China
  • Online:2021-11-10 Published:2021-11-12
  • About author:LIU Xin,born in 1995,postgraduate.His main research interests include deeplearning and intelligent information processing.
    HUANG Qin-yuan,born in 1984,Ph.D,associate professor.His main research interests include artificial intelligence,signal processing and evolutionary computation.
  • Supported by:
    National Natural Science Foundation of China(61701330).

摘要: 磁瓦作为永磁电机中的关键部件,其产品质量易受到内部缺陷的影响而下降。然而传统的声振检测手段在面对快速、精准的检测需求下已暴露出一些低效率的问题,因此开发一种针对磁瓦内部缺陷的高效智能化检测方法具有重要的现实意义。文中结合深度学习的优势,提出了一种基于卷积神经网络的磁瓦内部缺陷声振检测方法。在该方法中,磁瓦的一维声振信号首先被转换为二维声振图像,再输入针对信号特点所设计的卷积神经网络进行学习训练,以完成从声振图像中自主学习和提取能区分内部缺陷有无的信号特征,最后由softmax完成对应特征的识别。4类磁瓦样本的检测实验结果表明,提出的方法可实现准确率为99.38%的磁瓦内部缺陷检测,单片磁瓦的检测时间低于0.031 s,模型具有良好的鲁棒性。

关键词: 磁瓦, 卷积神经网络, 缺陷检测, 深度学习, 声振图像

Abstract: As a key component in permanent magnet motor,the product quality of arc magnet is susceptible to degradation due to internal defects.However,traditional acoustic vibration detection methods have revealed some inefficiencies in the face of fast and accurate inspection requirements,so it is of great practical importance to develop an efficient and intelligent detection method for internal defects in arc magnets.This paper combines the advantages of deep learning and proposes a convolutional neural network-based acoustic vibration detection method for internal defects of arc magnets.In this method,the one-dimensional acoustic vibration signal of the arc magnets is firstly converted into the two-dimensional acoustic vibration image,and then fed into a convolutional neural network designed for the signal characteristics for learning and training,to complete the autonomous learning from the acoustic vibration image and extract the features that can distinguish the presence or absence of internal defects.Finally,the corresponding features are identified by softmax.The experimental results of four types of arc magnet samples show that the proposed method can achieve 99.38% accuracy of internal defect detection of arc magnets,the detection time of a single arc magnet is less than 0.031 s and has a high robustness of the model.

Key words: Acoustic vibration image, Arc magnet, Convolutional neural network, Deep learning, Fault detection

中图分类号: 

  • TG115.28
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